Leading Gear Reducer Manufacturers

A gear reducer, also called a gearbox, connects a motor mechanically to a driven load. Gear reducers enable the change of torque and speed of a system with respect to the load. A collection of gears make up a reduction gear assembly. Read More…

Gear Reducers Widely used in metallurgy machinery, mine machinery, robotics, build machinery and other industrial machines, gear reducers are used to minimize power size and total machine size and handle heavy shock loads.

We offer premium speed reducers and motion control components. These deluxe parts are designed for a wide range of purposes and our engineers are willing to assist you with determining the best speed reducer.

DieQua Corporation $$$

Cleveland Gear Co. has specialized in speed control technology including a variety of quality manufactured speed reducers since 1912. We have successfully developed speed reducers for material handling, mineral processing, and more. You will find that our products have uncompromising quality, making all others less than the best. We will fulfill your exact requirements and that's what continues...

Cleveland Gear Company $$$

Onvio has manufactured high precision components and solutions for over 35 years. Our line of products includes speed reducers, planetary gears, and more. We also provide integrated subassemblies and complete systems. We are committed to working alongside our customers in order to ensure that they achieve their ideal design goals while staying within their budget. Whether your industry is in...

Onvio LLC $$$

TNE, Inc. provides quality products and services, specializing in new, surplus, used and rebuilt Falk gear reducers. Visit us online to search our inventory of over 1,000 gearboxes, worm gears, right angle gear boxes, etc. Because of our quality work, all of our rebuilt equipment has a one year warranty.

Technical Sales & Service of New England, Inc. (TNE) $$$

Rexnord is a custom manufacturer and distributor of power transmission and conveying components including gearboxes, gear motors, right angle gear boxes and right angle speed reducers. With more than 100 years of experience, service and technical support, Rexnord gears maximize performance while lowering total cost of ownership.

Rexnord Industries, LLC $$$
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placeholder image DieQua Corporation Cleveland Gear Company Onvio LLC Technical Sales & Service of New England, Inc. (TNE) Rexnord Industries, LLC

Types of Reduction Gears

How Gear Reducers Work

Gear reducers are required for high-efficiency machinery that operates at high speeds. The speed produced by the machinery must be adjustable to fit the required speed. A gear reducer comprises a large gear positioned next to a smaller gear, and both turn together.

When a large gear is coupled with a smaller gear in a single reducer system, the smaller gear produces twice as many revolutions for every singular turn of the larger gear. Speed increases as torque decreases with the repeated spins of the smaller gear.

The gear reduction process takes place at specified ratios of the driver and driven gear. The energy shift is achieved by changing the ratio of the moving gears in a gear reducer.

Types of Gear Reducers

The types of gear reducers include:

Planetary Gear Reducer

A planetary gear reducer contains a sun gear, planet gears, and a huge ring gear. The output shaft, inner gear ring, and sun gear support the planet gears. The sun gear in the middle of the gear configuration is driven by the power, which causes the planetary gears to rotate in lockstep with the inner gear ring.

The planet gears rotate the output shaft attached to the output power. A planetary reducer has a long service life, large carrying capacity, and high output torque, and it is compact, quiet, and efficient. In addition, it has power splitting and multiple teeth meshing, making it a versatile reduction.

Planetary Gear Reducer

Helical Gear Reducer

Helical gear reducers are another type of space-saving gear reducer with great overload capacity and durability. They're employed for forward speeds with a medium to high gear train.

Helical gears' tooth traces are slanted, resulting in a higher meshing ratio that reduces noise and increases strength. Their synchromesh design provides increased surface area and never disengages.

The helical cut of helical gears has an angular cut that allows the teeth to be longer while maintaining the same number of teeth as a spur gear.

Magnetic Gear Reducers

Magnetic gear reducers are a type of gear reducer that uses magnetic attraction rather than physical contact to reduce torque. They don't have gear teeth; instead, they use opposing magnets that oppose each other, allowing them to apply pressure from any angle.

Magnetic gears work the same way as traditional gears, but they don't touch; thus, they're not impacted by wear. Magnetic gears also don't require any lubrication or sealed barriers. Instead, they are made with permanent magnets or electromagnets.

Spur Gear Reducers

Spur gear reducers feature teeth that are parallel to the axis and have straight teeth. They are the most popular and widely used gear reducer, and they can contain multiple gears with different gear ratios. Spur gear gearboxes are extremely efficient, have little backlash, and are durable and stable.

Bevel Gear Reducers

An angular bell crank on bevel gear reducers allows users to adjust the system's rotation from transverse to longitudinal. They're small and powerful, with three-phase asynchronous motors, synchronous motors, and asynchronous servo motors providing the power.

Bevel gear reducers, like helical and hypoid gear reducers, work quietly while providing excellent performance and energy economy.

Bevel Gear Reducer

Worm Gear Reducers

A worm gear reducer consists of a worm pinion input and a right-angle output worm gear. Worm gear reducers are used to reduce the speed of a motor and provide a higher torque output at a lower speed. Worm gear reducers are perfect for reducing space because of their sleek shape, tiny output gear diameter, and excellent speed reduction they provide in a small container.

Hypoid Gear Reducers

Hypoid gears are cone-shaped gears that transmit power between shafts that do not intersect. Because the small hypoid pinion side is offset from the hypoid gear side, they can pass without colliding. Hypoid gears have a high contact ratio, transmitting higher load while maintaining smooth meshing.

Hypoid gears make less noise than helical gear reducers because of their smooth meshing. Hypoid gear reducers can lower speeds to extremely low levels. When the angle is square, and the distance between the axes is small, hypoid gears are commonly utilized. Hypoid gears are a type of gear that sits halfway between bevel and worm gears.

Choosing the Correct Gear Reducer Manufacturer

To make sure you have the most positive outcome when purchasing gear reducers from a gear reducer manufacturer, it is important to compare at least 4 to 5 companies using our list of gear reducer manufacturers. Each gear reducer manufacturer has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each gear reducer business website using our proprietary website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple gear reducer companies with the same quote.

Gear Reducers Informational Video

 

Speed Reducers Power Pages

Gear Drive

Gear Drive

Gear drives, sometimes referred to as gear trains and gearboxes, are mechanisms consisting of an assembly of gears, shafts, and other machine elements for mounting the rotating parts...

Gear Reducer

Gear Reducer

A gear reducer is a mechanical system of gears in an arrangement such that input speed can be lowered to a slower output speed but have the same or more output torque. The operation of a gear reducer involves a set of rotating gears that are...

Speed Reducers

Speed Reducers

A speed reducer is a gear train between the motor and the machinery that is used to slow down the transmission of power. Speed reducers, also known as gear reducers, are mechanical devices that serve two roles...

Ball Screws

Ball Screws

Ball screws are mechanical linear actuators that consist of a screw shaft and a nut that contain a ball that rolls between their matching helical grooves. The primary function of ball screws is to convert rotational motion to linear motion. Ball nuts are used in...

Shaft Couplings

Shaft Couplings

Shaft couplings are devices that connect two shafts to transmit power from the driveshaft to the driven shaft while absorbing some degrees of misalignments and mounting errors between the two shafts...

Worm Gears

Worm Gears

A worm gear is a staggered shaft gear that creates motion between shafts using threads that are cut into a cylindrical bar to provide speed reduction. The combination of a worm wheel and worm are the components of a worm gear...

Power Transmission Equipment

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